MINSK MOTOR PLANT Minsk Service Manual download pdf (Page 2)

245S3A М– 0000100 Operating Manual

Table of Content

1. DESCRIPTION AND OPERATION .................................................................................................................................................... 5

1.1 Description and Operation of the Diesel Engine .................................................................................... 5

1.1.1 Diesel function .................................................................................................................................... 5

1.1.2 Technical characteristics ................................................................................................................... 2

1.1.3 Diesel Engine Components .................................................................................................................. 2

1.1.4 Operation and Description ............................................................................................................... 2

1.1.5 Diesel Engine Marking .......................................................................................................................... 3

1.1.6 Packing ................................................................................................................................................. 3

1.2 Description and operation of diesel engine components, its mechanisms, systems and devices .............. 3

1.2.1 General information ............................................................................................................................... 4

1.2.2 Description and work............................................................................................................................. 5

3.2. Cylinder Heads ............................................................................................................................................ 5

3.4. Valve Mechanism ...................................................................................................................................... 6

1.2.3 Marking sealing of diesel engine components ...................................................................................... 8

2. PROPER USE ......................................................................................................................................................................................... 8

2.1 Operating Constraints ............................................................................................................................... 8

2.2 Preparation for Use ................................................................................................................................... 8

2.2.1 Safety Precautions during the Engine Preparation ......................................................................... 8

2.2.2 Depreservation of the Diesel Engine, Assembly Units and Parts .................................................. 9

2.2.3 Additional Completing the Diesel Engine Set .................................................................................. 9

2.2.4 Cooling system filling ....................................................................................................................... 10

2.2.5 Filling with fuel and oil ..................................................................................................................... 10

2.2.6 Diesel engine operation control elements and inspection tools ................................................. 10

2.3 Diesel Engine Operation ......................................................................................................................... 10

2.3.1 Service staff operating procedure during fulfillment of the diesel engine operation tasks ..... 10

2.3.2 Starting the Engine ........................................................................................................................... 11

2.3.3 Stopping the engine .......................................................................................................................... 12

2.3.4 Run-in ................................................................................................................................................. 12

2.3.5 Engine operating and service in cold weather .............................................................................. 12

2.3.6 Troubleshooting ................................................................................................................................ 13

2.3.7 Safety requirements at the diesel engine proper use ................................................................... 16

2.4 Operation in extreme conditions ........................................................................................................... 16

3 TECHNICAL MAINTENANCE .......................................................................................................................................................... 16

3.1 Technical maintenance of diesel engine ................................................................................................... 16

3.1.1 General instructions ............................................................................................................................ 17

3.1.2 Safety measures ................................................................................................................................. 19

3.1.3 Technical maintenance procedure ...................................................................................................... 20

3.1.4 Check of diesel engine workability ...................................................................................................... 22

3.1.5 Preservation (represervation) when placed for storage ...................................................................... 23

3.1.6 Preparation of engine for operation when removed from storage ...................................................... 25

3.2 Technical maintenance of engine and its parts ......................................................................................... 26

3.2.1 Maintenance of cooling system ........................................................................................................... 26

3.2.2 Maintenance of lubrication system ...................................................................................................... 26

3.2.3 Check of oil level in the engine crankcase .......................................................................................... 27

3.2.4 Replacement of oil in the engine crankcase ....................................................................................... 28

3.2.5 Replacement of oil filter....................................................................................................................... 28

3.2.6 Drain of sediment form coarse fuel filter ............................................................................................. 29

3.2.7 Washing of coarse fuel filter ................................................................................................................ 30

3.2.8 Drain of sediment from fine fuel filter .................................................................................................. 30

3.2.9 Replacement of fine fuel filter ............................................................................................................. 31

3.2.10 Filling the fuel system........................................................................................................................ 32

3.2.11 Maintenance of air cleaner ................................................................................................................ 32

3.2.13 Washing of the engine breather ........................................................................................................ 34

3.2.14 Check of cylinder head bolt tightening .............................................................................................. 34

3.2.15 Check of clearance between valves and rockers ............................................................................. 34

3.2.16 Maintenance of high-pressure fuel pump.......................................................................................... 36

3.2.18 Check of injectors for pressure at the beginning of injection and quality of fuel atomization ........... 40

3.2.19 Alternator maintenance .................................................................................................................... 41

3.2.20 Check of belts tension ....................................................................................................................... 42

1 2 3 4 5 6 7 ... 96 97

Comments to this Manuals

No comments

MINSK MOTOR PLANT Minsk Service Manual Page 2

Comments to this Manuals